As the infrastructure demand increases, so does the need for building materials. Now more than ever, producers must evaluate their operations and ensure they are equipped with the right tools to maximise their production. Here are three considerations to improve an operation’s efficiency and profitability. By Matthew Armstrong, business development analyst at MAJOR.
Prioritise productivity
While it is often overlooked, screen media are a critical factor when evaluating screening efficiency. Where most screen media fall short is in delivering efficient stratification. High-vibration wire screens, on the other hand, are strategically designed to promote material stratification and offer exceptional screening performance.
The unique high-vibration movement accelerates material stratification, causing coarse material to rise quickly to the top of the material bed. Fines and near-size material meets the screen much faster which reduces material recirculation to the crusher and prevents lost revenue and expensive replacements ‘down the road’.
Issues such as blinding, pegging and clogging will also diminish an operation’s profitability potential. While some screen media is tapered to try to mitigate these problems, their design often limits the extent to which they can resolve severe issues. High-vibration screen media was designed to combat these common challenges. Its independent wires offer high frequency vibrations from hook to hook that prevents material from settling in and on the screen panels.
Utilise vibration analysis
Screen boxes and screen media in particular take on a lot of day-to-day stress which means staying on top of maintenance in order to prevent costly downtime is crucial. Producers can use vibration analysis technology to get the information they need to prevent unforeseen breakdowns, as well as optimise their vibrating screens for maximum performance.
Vibration analysis technology gathers data on the screen box by measuring parameters such as g-force, stroke, rpm and, in some cases, lateral movement, a measurement not offered by many alternative vibration analysis systems. This allows producers to fine-tune their machine for maximum productivity. If questions come up or further analysis is needed, working with a trusted manufacturer to analyse test results will maximise productivity.
Partner with a reliable OEM
Partnering with an OEM for a custom-fit screen is an important step towards maximising profits. From troubleshooting and diagnostics to understanding the correct installation of screen media, a reliable manufacturer will be with you every step of the way. When it comes to maintenance or training, manufacturers often offer the service either through site visits or via a nearby dealer. The benefit will be a crew with shared knowledge of proper installation and maintenance that could be worth thousands of dollars in unexpected downtime prevention.
Boosting profits is always a topic for discussion when it comes to staying competitive in the industry. Investing in high-vibration screen media will help achieve heightened material stratification, improved material quality, and ultimately, more profits.
