The partnership between Booyco Electronics and SafeGauge provides advanced wireless diagnostic tools for large mining, construction and earthmoving equipment, enhancing safety and operational efficiency.
SafeGauge technology enables remote monitoring and testing of machinery, reducing the need for workers to be near equipment during hazardous live testing procedures, minimising the risk of injury, including serious fluid injection injuries or crushing and pinching.
SafeGauge technology is renowned for enabling remote monitoring and testing of critical systems on heavy machinery without exposing workers to the dangerous conditions typically associated with live testing and equipment maintenance.
Louis Venter, area sales manager at Booyco Electronics, says that by allowing artisans to conduct tests and gather real-time data remotely, SafeGauge eliminates the need for workers to be in close proximity (line of fire) to large machines during potentially hazardous procedures. This innovation significantly reduces the risk of injury, creating a safer work environment across operations.
The SafeGauge range of equipment includes various specialised tools designed for different measurement needs. The PT (Pressure Transducer) Series is used to measure pressures in hydraulic and pneumatic systems, while the DI (Dial Indicator) Series is designed for measuring clearance, tolerance and wear on machine components. The TM (Tacho Meter) Series measures fan speeds and other rotating components, the LD (Laser Displacement) Series tracks wear on moving parts and the PR (Push Rod) Series is used to measure displacement between two fixed points.
Venter explains that all data collected by these tools can be processed through the Multitool Pro, which allows for real-time generation of reports and graphs. “With its built-in cloud connectivity, the system makes it easy to export or share data instantly, streamlining operations and improving decision-making efficiency,” he adds.
Venter says that one of the most prominent benefits of SafeGauge equipment is the enhancement of artisan safety. “Heavy-duty machinery in the mining and construction industries can present significant risks during maintenance or diagnostic processes, particularly when it involves hydraulic systems or high-pressure environments,” he continues. “SafeGauge’s wireless system allows these tasks to be performed without workers needing to be near the equipment, mitigating the danger of exposure to moving parts or sudden pressure releases.”
In addition to safety improvements, SafeGauge contributes to increased operational efficiency. By enabling real-time monitoring and remote diagnostics, equipment issues can be identified and addressed faster, reducing unplanned downtime and preventing costly failures. This proactive maintenance approach not only keeps operations running smoothly but also extends the life of key machinery components, minimising the need for expensive replacements.
“For businesses in mining, construction, forestry, agriculture and earthmoving, where operational continuity is crucial, SafeGauge’s ability to deliver timely diagnostics and maintenance insights is invaluable. It allows maintenance teams to perform their duties more effectively, ensuring equipment remains in optimal condition,” Venter says. “The result is higher productivity and lower maintenance costs, adding value to both day-to-day operations and long-term capital investment.”
“Through Booyco Electronics’ distribution of SafeGauge in Southern Africa, local operations now have access to this world class safety and efficiency solution, helping companies meet stringent safety standards and drive operational excellence in even the most demanding environments,” Venter concludes.
